Last week prior to leaving for Indy & the WFC X, I decided to install a new Motorcraft BX-56L battery in the Eurocoupe so no judges could ding me for a "incorrect" part. I went down to the Ford dealer, had to order the group 56 as no longer stocked. I received it the next day then left for Indy.
All went great for 3 days, no issues, then on the return trip, I noticed my lights dimming, the power windows slowing & reduced performance. Needless to say I made it home & checked the Alternator with a multimeter. The IVR (Internal Voltage Regulator) had failed. I could only figure the new battery was overcharged from Ford causing the IVR to fail from the higher line voltage input.
I removed the Alt & Batt, took the alternator to be bench tested which confirmed my suspicion and returned the battery to Ford for conditioning & cycling (Battery was fine). I inquired at Ford for an OE/NOS Alt and was told it would arrive in 5 days for $158. I went to a local parts house to check availability there. They had several from $75-$100 + core.
When the guy removed the Alt from the box, the rear case was "clocked" 180 degrees opposite as OE. This would not allow enough length to connect the IVR and main harness.
I then remembered the same thing happening on a 87 GT I had back in the 90's. I checked a alt for an 87-302 V8 and saw the same thing. I then asked to see an 88-93 Mustang GT alternator, it was properly clocked w/ the same pulley size. I purchased it for $85 as it was a 75 amp model vs. 60 amp OE for 1986. I installed it, plugged it in. She fired to life, charging at 13.89V.
If you ever need to replace one, please recall this thread, it may save you some aggravation. By the way... WFC X was excellent (I was the sole ASC representative, again). I came in 4th due to being classed in the 86 & up Saleen, Rousch, Steeda & Cobra class!! Not bad considering 1st / 2nd & 3rd were all NEW CARS & Still under Factory Warranty !!! But that's another Rant/Thread.
Jim
